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Three-layer Co-extrusion Dry Cross-linking Production Line

Three-layer Co-extrusion Dry Cross-linking Production Line is used for making medium and high voltage power cable, and it consists of pay-off stands, take-up stands,an  accumulator, caterpillars, extruders, a three-layer crosshead, tubes, a sag device, and other single machines.

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Three-layer Co-extrusion Dry Cross-linking Production Line

1. Description

 For 10-132 kV polyethylene power cable compressed copper or aluminum stranded cable core: internal screen,

insulation, external screen, three-layer co-extrusion and cross-linking;

 This line is used for making medium and high voltage power cable, and it consists of pay-off stands, take-up stands,

accumulator, caterpillars, extruders, a three-layer crosshead, tubes, a sag device and other single machines.

 The dry chemical cross-linking method can produce 10-132KV PE cable, and the form of the distribution tube is catenary type.

The cross-linking tube adopts short circuit heating, nitrogen cross-linking and water cooling.

 Internal and external shielding and insulation of the cable can be extruded and continuously produced at the same time.

 In the cross-linking pipeline, the cable can undergo a chemical cross-linking reaction with a certain process line speed

(reaction time) at the protection of high temperature, high pressure and nitrogen. Cooling gradually in the pre-cooling

tube, cooling in the water cooling pipeline, and the final product are produced to ensure the cable has a good electrical

insulation property, anti-aging property and thermal mechanical property.

 Using the MMI+PLC control system, each production process data can be online: storage, retrieval, modification, and intuitive

operation, simple, convenient.

2. Equipment Pictures

2.jpg

3. Technical Parameters

Voltage Grade

Cross-linking polyethylene: 10-35-66-110-132KV

Product Size

Copper core: 50-1600mm²

Aluminum core: 70-1600mm²

Cable Max. Weight

25kg/m

Cable Max. Diameter

100mm

Cable Structure

Conductor screen

0.5-3.0mm

Insulation

3.4-20mm

Insulation screen

0.5-3.0mm

Line Speed

0-15m/min

Tube Type

Half catenary

Length of Heating tube

Approx 54m, 9 heating tubes(7 or 8 heating tubes)

Pre-Cooling Tube

12m (2 tubes)

Length Of Cooling Tube

102m (17tubes)(13 or 15 tubes)

Extruder Arrangement

80 Conductor screen175 XLPE100 Insulation screen

Electricity

Installation capacity: 1080KVA

380V±10%

50Hz

3 Phase 4 Wire

Water

Water pressure0.2-0.6Mp

Water consumption: 0.2-0.6MP12.5m³/ water in revelant

Compressed Air

0.6-0.8 Mpa

Air consumption: 0.8m³/min

Nitrogen

Pressure: 2.0-2.5 Mpa

Purity: 99.5%

Consumption: 0.8-1m³/h

Nitrogen Storage Tank

5m3



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